Enspekt Lean · 9 modules
Continuous improvement, measured.
Map the value stream, measure losses, run kaizen with real savings and sustain the gains, next to the quality and production data they affect.
- OEE with TEEP and loss Pareto
- Kaizen savings, counted when closed
- Value stream maps with PCE
Why Lean
Lean that lives next to the work, not in a spreadsheet.
Improvement work stalls when its numbers sit in separate files. The Lean bundle keeps audits, losses, projects and safeguards on the same platform as your quality and production records.
See the losses
OEE as availability, performance and quality, with TEEP, Nakajima classes and a loss Pareto.
Savings that count
Estimated and actual savings per kaizen; actuals count only once a kaizen closes.
Gains that last
Poka-yoke devices with verification checks and overdue emails, and Jidoka threshold alerts.
What's included
9 modules in the Lean bundle
Kaizen Log
Plan, do, check, act fields; savings; no self-approval.
Takt Time
Available time over demand, against actual cycle time per shift.
SMED Changeover
Internal and external activities and the saving available.
Line Balancing
Bottleneck, balance efficiency and a what-if preview.
Jidoka Alerts
Hourly threshold rules on NCR count, OEE and ITP failures.
Value Stream Mapping
Current and future state maps with lead time and PCE.
5S Audits
Weighted scoring, radar and trend, red tags and an audit PDF.
OEE Dashboard
Availability, performance, quality, TEEP and loss Pareto.
Poka-Yoke
Device register by Shingo method with verification checks.
Built aroundPDCAShingoNakajima OEE5S
How it works
Map, measure, improve and sustain.
- 01
Map
Current-state VSM
- 02
Measure
OEE, takt, 5S
- 03
Find losses
Pareto, bottleneck
- 04
Improve
Kaizen, SMED
- 05
Sustain
Poka-yoke, Jidoka
Poka-yoke meets FMEA
Link a device to an FMEA item and see the RPN before and after; an escape links to an NCR.
Faster changeovers
SMED flags activities that could move outside the stoppage and sums the saving.
Balanced lines
Bottleneck, balance delay and takt utilisation, with a what-if preview of station times.
5S that improves
Scores per S with your weights, a radar chart and a 12-audit trend.
Jidoka thresholds
Hourly checks on NCR count, OEE and ITP failures, raised to an in-app feed.
Knowledge kept
A closed kaizen can feed the lessons-learned register.
Built forCI or lean engineerProduction supervisor5S auditorOperatorPlant manager
Works with the rest of Enspekt.
Improvement work connects to the records it is meant to change.
Quality
Poka-yoke devices link to FMEA items and NCRs; Jidoka reads NCR and ITP data.
Maintenance
Maintenance assets link to OEE equipment, so downtime and effectiveness share a reference.
Lessons learned
Closed kaizens can be published as lessons for the whole organisation.
Take Lean to your team
Everything on this page as a 4-page brochure to share with the people who run it.
PDF · 4 pages · 1.2 MB · October 2026 edition
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